| 1. Disconnect a wire from the plug - the storage battery. |
| 2. Merge a liquid from system of cooling of the engine (subsection 5.13 see). |
| 3. Remove the top casing of the engine (subsection 2.1 see). |
| 4. Remove the air filter together with an air line (subsection 4.1 see). |
| 5. Remove the storage battery and its arm (subsection 10.2 see). |
| 6. Turn away bolts of fastening and remove a back air line (from the air filter to турбокомпрессору). |
| 7. Disconnect колодку with wires of candles накаливания from a plait of wires. |
| 8. Disconnect a reception pipe of the muffler from a final collector (subsection 6.2 and subsection 6.3 see). |
| 9. Disconnect hoses 1 and 2 from турбокомпрессора, preliminary having turned away a bolt of fastening of the bottom air line to an arm (fig. of Turbokompressor (the bottom view) see). |
| 10. Turn on накидную a nut and disconnect a drain hose 6 from the block of cylinders. |
| 11. Turn away a bolt 3, ослабьте an inhaling of a bolt 5 and turn an arm 4 downwards. |
| 12. Disconnect a vacuum hose 7 from a regulator of pressure of pressurisation. |
| 13. Turn away bolts of fastening and, without disconnecting from it hoses, remove the case throttle заслонки from an inlet pipe of the engine. Postpone the case throttle заслонки aside. |
| 14. Turn away bolts 6 (fig. the Head of the block of cylinders of the engine of 1,9 l, 74 kw) fastenings see and uncover 1 heads of the block and a lining 7. |
| 15. Disconnect a hose 16 from the fuel filter and muffle it that fuel did not follow from it. |
|
16. Disconnect hoses of giving 1 and plum 4 fuels from fuel tubes and a hose 5 supplies of a cooling liquid (2 – connecting колодка a plait of atomizers; 3 – the gauge of temperature of fuel). |
| 17. Disconnect колодку with wires from the gauge of 3 temperatures of fuel. |
| 18. Disconnect колодку with wires from Pads 10 (fig. the Head of the block of cylinders of the engine of 1,9 l, 74 kw see) plait of atomizers. |
| 19. Disconnect and lift the receiver an oil supply to турбокомпрессору. |
|
20. Disconnect hoses 1, 2 and 3 systems of cooling of the engine (4 – the gauge of temperature of a cooling liquid). |
| 21. Disconnect колодку with wires from the gauge of 4 temperatures of a cooling liquid. |
| 22. Disconnect a hose 3 from a tee 4 (fig. heater Hoses see). |
| 23. Disconnect a hose 6 from the pump 5. |
| 24. Remove a belt of a drive of a camshaft (subsection 2.4.1 see). Turn a cranked shaft back from position ВМТ a little. |
| 25. Remove a pulley and a nave of a pulley of a camshaft (subsection 2.8 see). |
| 26. Remove the water pump (subsection 5.5 and subsection 5.6 see). |
| 27. Remove the gauge of position of a camshaft (subsection 4.24 see). |
| 28. Remove a back cover of a belt of a drive of a camshaft. |
| 29. Screw a bolt in an aperture of fastening of a support of the power unit that it was possible to hang out the engine. |
|
30. Turn away bolts of fastening of a head of the block of cylinders on 2–3 turns in the sequence shown in drawing, and then turn out them. |
| 31. Remove a head of the block of cylinders. If the head does not manage to be torn off from the block, it is possible to shift its not strong blows of a rubber hammer. |
| 32. Remove a lining of a head of the block. |
| 33. Carefully clear привалочные surfaces of the block and a head of the rests of an old lining, a dirt and oil. |
| 34. Remove oil from carving apertures in the block of cylinders under bolts of fastening of a head. |
| 35. Turn a cranked shaft so that all pistons were in the middle of cylinders. |
|
36. Establish a new lining on directing pins 1 so that detail number on a lining was from above. If pins have dropped out, it is necessary to insert new (2 – the block of cylinders). |
| 37. Establish a head of the block and manually wrap bolts of its fastening. |
38. Tighten bolts of fastening of a head in sequence specified on drawing more low, in four stages:
– 1st – the moment 40 Нм;
– 2nd – the moment 60 Нм;
– 3rd – tighten on 90 ;
– 4th – tighten for 90 . |
| 39. After installation of a pulley of a camshaft turn a shaft so that cams of the first cylinder have been directed upwards (from pushers of valves). |
| 40. Establish all removed details upside-down. |
