Skoda Fabia

Since 2000 of release

Repair and car operation



Shkoda Fabija
+ 1.1. The car description
- 2. The engine
   2.1. Removal of the top casing of the engine
   + 2.2. Installation of the piston of the first cylinder in position ВМТ of a step of compression
   2.3. Replacement of a belt of a drive of the generator
   + 2.4. Replacement and adjustment of a tension of a belt of a drive of a camshaft
   2.5. Replacement of a chain of a drive of a camshaft
   2.6. Selection of a distributive gear wheel of a cranked shaft
   2.7. Replacement of a lining of a head of the block of cylinders
   2.8. Replacement of an epiploon of a camshaft
   2.9. Replacement маслосъемных caps
   2.10. Replacement of a forward epiploon of a cranked shaft
   2.11. A back epiploon of a cranked shaft
   - 2.12. Repair of a head of the block of cylinders
      2.12.1. Dismantling
      2.12.2. Дефектовка
      2.12.3. Assemblage
      2.12.4. Grinding in of valves
      2.12.5. Adjustment of a starting position of hydropushers of valves
      2.12.6. Check of hydropushers of valves of engines of 1,0 l, 37 kw and 1,4 l, 50 kw
      2.12.7. Removal and engine installation
   + 2.13. Engine repair
+ 3. Greasing system
+ 4. The power supply system
+ 5. Cooling system
+ 6. System of release of the fulfilled gases
+ 7. Transmission and a running gear
+ 8. A steering
+ 9. Brake system
+ 10. An electric equipment
+ 11. A body
+ 12. Electroschemes
75d7f213



2.12.7. Removal and engine installation
THE GENERAL DATA

The case throttle заслонки

1 – the valve recycling the fulfilled gases;

2 – the case throttle заслонки;

3 – a hose;

4 – a vacuum drive throttle заслонки;

5 – a vacuum hose

The engine management block

1, 2, 3 – connecting Pads;

4 – the holder of a plait of wires;

5 – the engine management block

Arm of draughts of a gear change

1 – draughts of a gear change;

2 – bolts of fastening of an arm;

3 – an arm;

4 – an arm on a transmission


Draughts of a gear change

1 – a cable of a choice of transfers;
2 – a lock washer;
3 – a gear change cable;
4 – connecting колодка the switch of light of a backing;
5 – "a weight" wire;
6 – a wire;
7 – connecting колодка;
8 – a nut of fastening of the lever of a gear change

The engine is recommended to be removed in gathering with a transmission. For engine removal use the crane, таль, лебедку, etc. load-carrying capacity of 300 kg.

The prevention

Hoses on the engine are fixed by three kinds of collars: screw, spring and tape. Disposable, at installation of the engine them it is necessary to replace tape collars on screw or spring.

Fuel hoses can be fixed only spring collars, application of screw and tape collars is not supposed.


Removal and engine installation are described on an example of the diesel engine, all other engines remove and establish similarly.

Removal

PERFORMANCE ORDER
1. Remove the storage battery (subsection 10.2 see).
2. Merge a liquid from system of cooling of the engine (subsection 5.13 see).
3. Merge oil from картера the engine (subsection 3.6 see).
4. Remove грязезащитный an engine guard, having turned out screws of its fastening (fig. of Grjazezashchitnyj an engine guard see).
5. Remove a drive of the right wheel in gathering (subsection 7.1.3.7 see).
6. Turn away bolts of fastening and disconnect a drive of the left wheel from a semiaxis flange. Adhere a wire a drive to a body that it did not disturb.
7. Disconnect a reception pipe of the muffler from a final collector (subsection 6.2 and subsection 6.3 see).
8. Remove the forward buffer.
9. Turn away a bolt 3 (fig. the Bottom air line of pressurisation see) fastenings of the bottom air line, remove collars 4 and then an air line 1 with a hose 2.
10. Remove a back support 2 (fig. the Back support of the power unit see) with an arm 3, having turned away bolts of 1 and 4 its fastenings to a body and a transmission.
11. Remove the top casing of the engine (subsection 2.1 see).
12. Remove the air filter (subsection 4.1 see).
13. Disconnect wires of the generator from the holder on a cover of the storage battery.
14. Disconnect hoses from a radiator (subsection 5.3 see).
15. At cars with the conditioner it is necessary to separate tubes of high and low pressure and to disconnect a tube of a high pressure from the compressor. Thus consider what to fill a central air it is possible only on a car repair shop.
16. Remove the top cross-beam передка bodies (on it the cowl lock is fixed).
17. Remove collars 4 and an air line 6 with a hose 8 (fig. the Motor compartment see).
18. Remove collars 1 and disconnect hoses of a supply of a cooling liquid 5, givings 3 and plum 2 fuels from tubes on the engine.
19. Disconnect a hose from a broad tank 7 from below.
20. Disconnect a vacuum hose 5 (fig. the Case throttle заслонки see) from a drive 4 throttle заслонки.
21. Disconnect a hose 3 from the valve 1 recycling the fulfilled gases.
22. Shift a spring collar and disconnect a hose 3 (fig. heater Hoses see) from a tee 4.
23. Shift a spring collar and disconnect a hose 2 from a branch pipe of 1 radiator of a heater.
24. Disconnect a hose 6 from the vacuum pump 5.
25. Disconnect колодку 1 (fig. the engine management Block see) from the block of 5 engine management.
26. Separate Pads 2 and 3 plaits of wires and take out them from the holder.
27. Unhook from a mudguard the holder 4 plaits of wires.
28. Turn away three bolts 2 (fig. the Arm of draughts of a gear change see) fastenings of an arm 3.
29. Take out from an arm 4 tube of a drive of coupling.
30. Remove a lock washer 2 (fig. of Draught of a gear change see), remove the lever of a choice of transfers and will put it aside together with a cable 1. Take out plugs of an axis of the lever of a choice of transfers.
31. Turn away a nut of 8 fastenings, remove the lever of inclusion of transfers and will put it aside together with a cable 3.
32. Disconnect колодку 4 from the switch of light of a backing.
33. Disconnect "a mass" wire from a longeron.
34. Disconnect колодку 7 and a wire 6 from the traction relay of a starter.
35. Turn away two bolts 2 and take out from картера transmissions the working cylinder of 1 drive of deenergizing of coupling. Without disconnecting from it a hose, take the cylinder aside.

The prevention

At the removed working cylinder it is forbidden to press a coupling pedal.


36. Separate Pads 1 plaits of wires and take out them from the holder under a starter.
37. Hook on the engine for eyes and pull cables тали.
38. Turn away three bolts of 1 fastening of the right support 3 power units. If thus the engine falls, raise it талью (2 – a support arm).
39. Turn away two bolts of 2 fastenings of the left support of 1 power unit.
40. Slightly having lowered the power unit, cautiously deduce it from a motor compartment.
41. Establish the power unit on the stand for dismantling or on a strong, steady support and remove a transmission.

Installation

PERFORMANCE ORDER
1. All removed linings and sealing rings replace with the new.
2. All self-stopped nuts to replace with the new.
3. Before installation of a reception pipe of the muffler put on hairpins of a final collector paste G 052 112 А3 for the carving connections which are exposed to heating.
4. Insert the dropped out aligning plugs of a transmission.
5. Grease консистентной with greasing шлицы a primary shaft of a transmission.
6. Adjust a transmission drive.
7. Fill in cooling liquid and engine oil.

The inhaling moments, Нм

Carving:
  – М6
10
  – М7
15
  – М8
20
  – М10
40
  – М12
60
Fastening bolts картера transmissions to the engine block:
  – М10
45
  – М12
80
Bolts of fastening of the right support of the power unit:
  – To a body
20, then tighten on 90
  – To the engine
30, then tighten on 90
Bolts of fastening of the left support of the power unit:
  – To a body
50, then tighten on 90
  – To a transmission
40, then tighten on 90
Bolts of fastening of a back support of the power unit:
  – To a transmission
30, then tighten on 90
  – To a body
40, then tighten on 90